Manufacturing Process And Quality Of Hotel Towel Manufacturers

In the hotel industry, we all know that towels are indispensable. An excellent towel requires high-quality raw materials and exquisite craftsmanship to create top-notch towels. Two towels made of the same material of long staple cotton may have significant differences in feel and service life. The biggest factor among them is the difference in technology of the process. For hotel buyers, it is to avoid purchasing "cheap and low-quality" products. As a supplier of hotels, it is our responsibility to introduce to you how General Textiles achieves the core part of towels for long-term use.

1. Textile Machine - Weaving Core

The weaving of towels is not simply a matter of interweaving horizontal and vertical lines, but a very meticulous process.

Weaving and plush structure: Our towels are woven from three types of yarns - warp, weft, and wool warp. The warp and weft yarns can form a very sturdy frame, giving it a high density and allowing towels to have strong resistance to tearing. Wool warp yarn forms a strong water absorption ability. We use high-precision warping and sizing processes to ensure even yarn arrangement and consistent tension. This ensures that the entire process of weaving does not involve intricate interwoven webs.

2. Plucking

Spiral pile: The pile is twisted into a tight three-dimensional spiral structure. Soaking in water can quickly restore the towel to its original state and dry it faster, which demonstrates its ability to dry quickly.

Non spiral pile: The pile body is soft and can provide towels with a very warm, comfortable, and skin friendly feeling. This requires high-quality long staple cotton and super strong post-processing technology to improve its durability. It is difficult for other manufacturers to have such capability, but as a world-class manufacturer, we have the ability to provide such services.

Cutting fluff: The fluff clusters need to be precisely cut to create a luxurious, fluff like surface. This technology requires grasping the uniformity and depth control during cutting. We have this specialized cutting machine that can be precise to the millimeter level, ensuring a smooth and full fur surface without any redundant plush, solving the problem of shedding fur during use.

3. Color empowerment - washing and post-treatment technology

If you want towels to have their own unique abilities, then post-treatment processes such as dyeing and pre shrinking must give them vitality.

Pre shrinking treatment: We use a biological enzyme degreasing and bleaching method for cleaning and shrinking. Compared to traditional strong alkali and high-temperature boilers, this method is more environmentally friendly and gentle, which can better maintain the strength of cotton fibers and reduce wastewater emissions, making it more low-carbon and environmentally friendly.

Dyeing treatment: We use reactive dyeing technology, using high sun exposure and water washed reactive dyes to input the dyed color scheme into the machine, which can strictly and accurately control the pH value, temperature, and time. This ensures that the colors in each dyeing bucket are absolutely uniform, without any color spots or color differences. Our color fastness test results all reach international levels 1-1.5.

Softening treatment: We use a physical softening method by using an air flow softening machine that uses high-speed softening and repeated scrubbing and kneading with air flow to make the fibers more naturally fluffy. Poor quality processes use silicon-based softeners, which can damage their water absorption capacity and make the towel very hard after washing.

Hydrophilic softener: We have chosen to use a biological softener that has a good affinity for natural cotton fibers. This softener can effectively soften towels and maintain their good water absorption ability for a long time. Our processing technology can maintain strong water absorption capacity of towels even after industrial washing.

4.Quality monitoring: strict control at the millimeter level

We all know that the value of a product is mainly achieved through strict quality control. Our quality control in production is not just about checking one by one, but is connected to the entire production process.

Online monitoring system: From the yarn entering the loom, sensors will continuously monitor the yarn tension and weaving density. During the dyeing and finishing process, the online colorimeter continuously scans the surface of the fabric. Any deviation will trigger an alarm, and the operator will promptly detect and correct it as early as possible.

Finished product quality inspection: We conduct a thorough inspection of each towel at a testing point. We not only inspect the holes and stains, but also check the smoothness of the soft fur, the straightness of the seam edges, and even every fine thread, in order to ensure that every towel received by customers meets high standards and requirements.

5.Our commitment

Under the current economic pressure of "cost reduction and efficiency improvement", we all know about the turbulence of the world economy, but we firmly believe that true "cost reduction and efficiency improvement" is in the long run, and the cost of using real towels is premature scrapping. We hereby promise that the investor and future purchaser will definitely be an excellent purchaser who will save you a lot of costs. We are willing to open our factory to customers and showcase the entire details from yarn to finished products to you. We need to make the factory transparent in order to provide customers with peace of mind and peace of mind. Choosing a supplier like us who values craftsmanship means choosing a reliable and stable partner. This is the most valuable aspect of the entire hotel supplier.

If you are interested in our factory, please feel free to inquire.